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SAGE – INTRODUCTION

SAGE is a unique digital platform for all your process, quality and energy consumption and emissions data, using artificial intelligence and machine learning (AI/ML) to learn, model and accurately predict outcomes — one platform that helps you understand, analyze and do root-cause analyses on a wide range of issues.

SAGE promotes supervisory corrective actions that help improve throughput, yields and overall productivity, paving the way for further plant automation.

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Supervision

Once the AI/ML models are matured, it suggests corrective actions to optimize multiple parameters such as quality set-points, throughput, fuel set-points.

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AI Prediction

Our AI engine analyzes a series of structured and unstructured data blocks to learn, model and deliver precise predictions on hundreds of parameters.
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Troubleshooting

Our AI/ML engine predicts changes in multitude of variables based on history, model learning, operator actions and can automatically adjust operating conditions for the best metrics.
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Anomalies

Using Advanced AI SAGE can predict breakdowns and determine their root causes without relying on static alerts.
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Smart Twin

See a plant-wide smart view and get real-time reports on every variation in every critical parameter — from process variations to quality fluctuations to machine instabilities Highlight errors and historical
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AI Alerts

The smart AI engine automatically correlates alerts based on when they happen and how the alerting entity is related to other entities, using pre-trained AI/ML models that liberate you from

PYRO AI/ML PREDICTIONS

PROCESS INPUTS

SAGE takes multiple process and quality variables as
input parameters
  • Kiln Feed Rate/Production Target
  • Kiln Fuel Rate/Calciner Fuel Rate
  • Pre-Heater Fan/Cooler Process Parameters
  • And Many More

AI/ML PREDICTIONS

Based on its core AI/ML suite it predicts outputs of multiple variables in advance:
  • Burning Zone
    Secondary Air Temperature, NOX
  • Calciner Zone
    Calciner Temperature, NOX Cyclone Temperatures
  • Quality Zone
    Rawmill / Kiln feed Targets Free Lime/liter Wt.